China OEM CHINAMFG Customized CNC Motor Jaw Shaft Coupling, Industrial Equipment Flexible Coupling Wholesale motor coupling

Product Description

Densen Customized CNC Motor Jaw Shaft Coupling, Industrial Equipment Flexible Coupling Wholesale

Product Name   CHINAMFG customized CNC motor jaw shaft coupling, industrial equipment flexible coupling wholesale
DN mm 12~160mm
Rated Torque 25~25000 N·m
Allowable speed 15300~1500 N·m
Material 35CrMo/ZG270/45# steel/Aluminum alloy
Application Widely used in metallurgy, mining, engineering and other fields.

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Company Information

HangZhou New CHINAMFG Casting and Forging Company is the sales company of HangZhou CHINAMFG Group of Companies. Features of New CHINAMFG simply summarized as below:

1. Trusted supplier of steel, iron & non-ferrous components;

2. Extensive documented quality program in place. 

3. Castings, forgings, stampings, machining, welding & fabrication services.

4. 9 related factories, over 50 joint-venture sub-contractors.

5. 25+ years of manufacturing experiences, 10+ years of exporting experience

6. 100% of products sold to overseas customers.

7. 50% of customer base is forturne 500 companies. 

 

 

 

Processing support

Casting Service:

Casting is a manufacturing process in which a liquid material is usually poured into a mold, which contains a hollow cavity of the desired shape, and then allowed to solidify. 

 New Densen offers multiple investment casting, sand casting, permanent casting, die casting, low pressure casting, ESR casting, lost foam casting, etc. Material can be handled include steel, iron, non-ferrous. Single component weight range is from 0.01Kg to 150 tons separately. 

 

 

 Forging Service:

Forging is a manufacturing process involving the shaping of metal using localized compressive forces. New CHINAMFG offers open die forging, closed die forging and ring forging services. Material can be steel, iron and non-ferrous. Material can be handled include steel, iron, non-ferrous. Single component weight range is from 0.1Kg to 50,000Kgs.

 

Stamping Service:

Stamping (also known as punching) is the process of placing flat sheet metal in either blank or coil form into a stamping press where a tool and die surface forms the metal into a net shape.

 New Densen-XBL has more than 60 sets stamping equipments, is the designed supplier for several famous bands automotive companies, has the full ability to offer whole processes from blanking, stamping, welding, to electrostatic spraying for CHINAMFG customers.

 

Welding & Fabrication Service: 

Welding Frabrication is the fabrication process of metal structures by cutting, bending, then assembling the components together through welding 

 New CHINAMFG offers manual arc welding ,laser welding and robot welding etc. UT, MPT,RT,PT all are available used for inspection, WPS &PQR (Welding Process Specification& Procedure Qualification Records) before production is available under clients’ requirement.  

 

 Machining Service: 

Machining is any of various processes in which a piece of raw material is cut into a desired final shape and size by a controlled material-removal process. 

New Densen-XBL has more than 60 sets precision machines incl. CNC center, boring, milling, lathing, etc., and more than 300 inspection instruments incl. 3 sets CMM with grade μm. Repeated tolerance can be maintained as 0.02mm. Meanwhile awarded by certificates ISO9001-2008; ISO/TS16949. New Densen-XBL specialized in high precise machining for small-middle-big metal components. 

 

3rd Party Inspection:

 

New Densen worked as 3rd party inspection center besides its sister factories or sub-contractors’ self inspection, Offers process inspection, random inspection and before delivedry inspection services for material, mechanical, inside defects, dimentional, pressure, load, balance, surface treatment,  visual inspection and test. Weekly project follow-up report together with pictures and videos, full quality inspection documentation available. 

New CHINAMFG also designed as 3rd party inspection representative for several customers when their products made by other suppliers. 

 

Application:

FAQQ1. Are you a manufacturer or a trader?

Manufacture, we have 5 own foundries, 4 in ZheJiang Province, 1 in ZHangZhoug Province

Q2. Do you have MOQ request?

1 pcs per order is ok with us , unless material is seldom used.

Q3. If I only have a sample,without drawings, can you quote then manufacture for me?

Just send us the sample, we would have the sample simulated and measured by professional equipment then issue formal drawings for
you , at the same time, we could help you optimize the design according to your demand and related processes’ feasibility.

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motor coupling

How to Select the Right Motor Coupling for Specific Torque and Speed Requirements?

Selecting the right motor coupling for specific torque and speed requirements is crucial to ensure optimal performance and reliability in a power transmission system. Here are the steps to guide you through the selection process:

1. Identify Torque and Speed Requirements:

Determine the torque and speed requirements of your application. Torque is the rotational force needed to perform the intended task, while speed refers to the rotational speed at which the coupling will operate.

2. Consider Operating Conditions:

Take into account the environmental conditions and operating parameters of your application. Factors such as temperature, humidity, and potential shock loads may influence the coupling’s performance.

3. Calculate Torque and Speed Ratios:

Calculate the torque and speed ratios between the motor and driven equipment. This will help you understand the required torque capacity and misalignment capabilities of the coupling.

4. Choose the Coupling Type:

Select a coupling type that aligns with your torque and speed requirements. For higher torque applications, consider gear couplings, while elastomeric couplings are suitable for lower torque applications with misalignment needs.

5. Check Torque and Speed Ratings:

Consult the manufacturer’s specifications to ensure the selected coupling can handle the calculated torque and speed requirements. Pay attention to both the continuous and peak torque ratings.

6. Misalignment Compensation:

If your application requires misalignment compensation, opt for flexible couplings that can accommodate angular and/or parallel misalignment.

7. Consider Critical Speed:

For high-speed applications, check the coupling’s critical speed rating. Operating near or beyond the critical speed can lead to resonance and coupling failure.

8. Verify Service Life:

Check the expected service life of the coupling under your application’s conditions. A coupling with a longer service life can reduce maintenance needs and downtime.

9. Budget and Cost:

Consider the budget and overall cost of the coupling, including installation and maintenance expenses. Balance the initial cost with the coupling’s expected performance and durability.

10. Seek Expert Advice:

If you are unsure about the best coupling choice for your specific requirements, consult with coupling manufacturers or industry experts who can provide valuable insights and recommendations.

By following these steps and conducting thorough research, you can confidently select the right motor coupling that matches your torque and speed requirements, ensuring efficient power transmission and prolonged equipment lifespan.

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Explaining the Concept of Backlash and Its Impact on Motor Coupling Performance

Backlash is a critical factor in motor coupling performance and refers to the clearance or play between mating components within the coupling. In the context of motor couplings, it specifically relates to the amount of free movement or angular displacement that occurs when there is a change in direction of the driven shaft without a corresponding immediate change in the driving shaft.

Backlash in motor couplings can occur due to several factors:

  • Manufacturing Tolerances: Variations in the manufacturing process can lead to slight clearances between coupling components, introducing backlash.
  • Wear and Tear: Over time, the coupling components may experience wear, leading to increased clearance and backlash.
  • Misalignment: Improper alignment between the motor and driven equipment shafts can cause additional play in the coupling, resulting in increased backlash.

The impact of backlash on motor coupling performance includes the following:

1. Reduced Accuracy:

Backlash can lead to inaccuracies in motion transmission. When the direction of rotation changes, the free play in the coupling must be taken up before torque can be effectively transmitted. This delay in motion transfer can cause positioning errors and reduced accuracy in applications requiring precise movements.

2. Vibration and Noise:

Excessive backlash can cause vibration and noise during operation. The sudden engagement of the coupling components after a change in direction can create shocks and vibrations that may affect the overall system performance and lead to premature wear of coupling components.

3. Reduced Efficiency:

Backlash results in power loss, especially in applications with frequent changes in direction. The energy required to take up the clearance in the coupling reduces the overall efficiency of power transmission.

4. Wear and Fatigue:

Repeated impacts due to backlash can accelerate wear and fatigue of coupling components, leading to a shorter lifespan and potential coupling failure.

5. Safety Concerns:

In certain applications, particularly those involving heavy machinery or high-speed operations, excessive backlash can pose safety risks. The lack of immediate response to directional changes can affect the control and stability of the equipment.

To mitigate the effects of backlash, it is essential to select motor couplings with low or controlled backlash and to maintain proper alignment during installation. Regular inspection and maintenance can help identify and address any increasing backlash, ensuring the motor coupling operates with optimum performance and reliability.

“`motor coupling

Types of Motor Couplings and Their Applications in Different Industries

Motor couplings come in various types, each designed to meet specific requirements and applications in different industries. Here are some common types of motor couplings and their typical uses:

1. Rigid Couplings:

Rigid couplings provide a solid and inflexible connection between the motor shaft and the driven equipment. They are ideal for applications where precise alignment and torque transmission are critical. Rigid couplings are commonly used in machine tools, robotics, and high-precision industrial equipment.

2. Flexible Couplings:

Flexible couplings are designed to accommodate misalignment between the motor and driven equipment shafts. They can handle angular, parallel, and axial misalignment, reducing stress on bearings and increasing the system’s flexibility. Flexible couplings find applications in pumps, compressors, conveyors, and other machinery where misalignment may occur due to vibration or thermal expansion.

3. Gear Couplings:

Gear couplings use toothed gears to transmit torque between the motor and the driven equipment. They provide high torque capacity and are suitable for heavy-duty applications, such as steel rolling mills, cranes, and marine propulsion systems.

4. Disc Couplings:

Disc couplings use thin metal discs to transmit torque. They offer high torsional stiffness, allowing precise motion control in applications like servo systems, CNC machines, and robotics.

5. Jaw Couplings:

Jaw couplings use elastomeric elements to dampen vibrations and accommodate misalignment. They are commonly used in small electric motors and general-purpose machinery.

6. Bellows Couplings:

Bellows couplings have a flexible accordion-like structure that compensates for misalignment while maintaining torsional rigidity. They are used in vacuum systems, optical equipment, and other high-precision applications.

7. Grid Couplings:

Grid couplings use a flexible grid element to transmit torque and dampen vibrations. They are suitable for applications in pumps, compressors, and conveyor systems where shock loads and misalignment are common.

8. Magnetic Couplings:

Magnetic couplings use magnetic fields to transmit torque between the motor and driven equipment. They are commonly used in applications requiring hermetic sealing, such as pumps and mixers handling hazardous or corrosive fluids.

Each type of motor coupling offers unique advantages and is chosen based on the specific needs of the industry and the application. Proper selection and installation of the right coupling type enhance efficiency, reliability, and safety in motor-driven systems across various industries.

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China OEM CHINAMFG Customized CNC Motor Jaw Shaft Coupling, Industrial Equipment Flexible Coupling Wholesale   motor couplingChina OEM CHINAMFG Customized CNC Motor Jaw Shaft Coupling, Industrial Equipment Flexible Coupling Wholesale   motor coupling
editor by CX 2024-04-30